Engineered Access & Structural Upgrades
- Tiered stairway configuration with integrated mid-level landing for safe operator movement
- Custom steel sleeves reinforcing existing concrete footings, preserving structural integrity
Custom Fall Protection Systems
Propane Railcar Unloading Facility Upgrade
Approval Drawings
Custom Fabrication
Design & Engineering
Installation
Retrofit / Upgrade
Safety System Integration
Structural Reinforcement
Brenntag Canada undertook a comprehensive upgrade of an existing propane railcar unloading facility at their Ajax location. The project required full removal and replacement of an aging unloading system while maintaining safety, compliance, and operational efficiency within a highly constrained industrial site.
Challenge
The facility presented multiple engineering challenges, including limited working space due to dense piping infrastructure and deteriorating concrete foundations supporting the original platform.
Key Constraints
- Restricted site footprint with limited access for construction and equipment
- Existing piping networks limiting platform layout and stair geometry
- Aging concrete support posts requiring reinforcement without full replacement
- Budget sensitivity requiring cost-efficient engineering solutions
Risk
Mitigate fall hazards during elevated propane railcar unloading operations.
Workflow
Enable safe, efficient operator access within a compact, constrained unloading area.
Compliance
Meet regulatory requirements for fall protection and pressurized gas handling.
Custom Solution
Designed for safety, operational performance, and compliance.
Equipment Supply & Integration
- OPW Bullhorn liquid loading arms for propane transfer
- OPW vapor recovery arms for controlled vapor management
- Safe Harbor gangways and safety cages providing compliant top-access and fall protection
Key Deliverables
Engineering & Planning
Site-specific engineering, access layout development, and structural detailing tailored to severe space and infrastructure constraints.
Installation
Complete demolition and installation executed within a confined operating environment while coordinating closely with existing site utilities.
Safety & Compliance
Fall protection, access systems, and transfer equipment installed to meet applicable propane handling and rail unloading safety standards.
Commissioning
Final system verification and turnover completed with all components integrated into a unified, ready-for-operation unloading facility.
Project Highlights
Key moments and system details from the installation.
Partners & Vendors
Trusted partners who contributed to this project.
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