This project involved the integration of a new railcar loading platform into an existing industrial building at a high-value edible oils facility serving the chocolate industry. The system was engineered to protect product integrity, support safe operations across coupled railcar strings, and meet strict environmental compliance requirements.
Challenge
The client required a new railcar loading platform to be integrated into an existing facility while maintaining uninterrupted operations and absolute product integrity. Loading and unloading activities needed full weather protection to prevent any water ingress that could compromise edible oil quality.
Operational constraints included permanently coupled railcar strings that could not be uncoupled, requiring continuous safe access along the entire platform length. Additionally, the presence of a nearby irrigation ditch imposed strict environmental regulations, making spill containment and controlled drainage critical to the project’s success.
Key Constraints
Full weather protection required to prevent product contamination
Coupled railcar strings could not be uncoupled during operations
Coordinated directly with CN for precise rail line placement
Poured a large engineered concrete pad sloped centrally and longitudinally toward a dedicated catch basin
Ensured effective spill containment and controlled drainage away from the environment
Integrated Platform & Loading Equipment
3 key elements
Installed the elevated loading platform seamlessly connected to the existing building
Integrated Safe Harbor safety cages for fall protection
Installed high-performance OPW loading arms for safe and efficient product transfer
Key Deliverables
What was delivered end-to-end
Engineering & Planning
Site-specific civil, structural, and loading system design coordination
Installation
Turnkey construction of platforms, canopies, gangways, and loading systems
Safety & Compliance
Integrated fall protection and environmentally compliant spill containment systems
Commissioning
System testing, rail coordination, and operator handoff for live operations
Project Highlights
Key moments and system details from the installation.
Premium Safe Harbor loading gangways and safety cages installed along a continuous rail spur, enabling safe access across coupled railcar strings.Integrated railcar loading platform with canopies, tracked gangways, and a spill-containment concrete pad, engineered for weather-protected edible oil transfer
Partners & Vendors
Trusted partners who contributed to this project.
Safe Harbor
OPW
CN
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